VMD111/1 Installation Instructions and Technical Specification. Page 2 of 3
Installation design
Before work is undertaken, the installation should be designed and
a wiring plan prepared for the load wiring (see Load Wiring Design*).
It should give VoltMaster positions, outlet numbers, cable lengths
and sizes and voltage sensing point: see Sensing Connection.
NB. If installing in a cupboard provide ventilation to avoid
overheating. Do not mount unit on a vertical surface with the
transformer below secondary outlets.
Installation should be carried out by a suitably qualified person in
accordance with good electrical practice and the appropriate
national and local wiring regulations.
Fitting cable clamps or conduit: Remove appropriate knock-outs
in the end plates before installation to enable the fitting of the
cable clamps/glands or conduit. The cover must be earthed:
check and, if necessary, reinstate the earthing connection before
applying power. NB. Cables and clamps not provided.
Mains supply connection
VoltMaster must be connected to a clean unaltered mains supply
and should not be connected to the output of mains dimmers.
Switch off mains electrical supply before commencing installation.
Feed mains supply cable through cable clamp and connect wires
into respective terminals in terminal block (J: Fig.1). VoltMaster
must be earthed. To ensure the mains cable does not touch the
transformer, do not have too much excess cable inside VoltMaster.
Mains fusing: VoltMaster is protected by a (F) HRC fuse. This is
not a customer-replaceable fuse and should not blow in normal
circumstances. If it does, contact Multiload.
Output connection
Total loading
The unit will control any load from 35W up to a total maximum
equal to the unit rating: 300W for the VMD300/12 and
VMDE300/12 and 400W for the VMD400/12 and VMD400/24.
Overall outlet to track, high wire or distribution box
Lamps up to the total max unit rating may be connected to the
track, high wire or distribution box. Track is connected to the large
terminal block (H:Fig.1, Q:Fig 2) – which accept up to 10mm
2
cable.
Standard multi-outlet to individual light fittings
Lamps are individually wired back to the individual terminal pairs
(A:Fig.1). Each individual terminal pair will accept a single cable of
up to 4mm
2
. Thicker cable or multiple cables could be terminated
into suitable pin or blade crimps or junction box to facilitate
connection to the terminal pair.
The connection to individual terminal pairs on either side of the
large green terminal should be balanced as equally as possible: in
any case no more than 225W on any one side.
Cable connection
Feed the necessary cables to the luminaire(s) through the cable
clamps if used. Securely connect cable(s) to appropriate terminal
pairs (A/H:Fig.1). Tighten the cable clamps.
Output fusing
VoltMaster is supplied fitted with Quick Acting (Ceramic) F10A
fuses (max 75W per terminal pair) (K:Fig.1).
Fuse replacement
The unit will accept 1
1
/4 x 1
1
/4 size ‘0’ or 20mm x 5mm fuses.
1 Ensure mains supply is switched off.
2 When removing fuse do not over-stress or deform clip contacts.
3 Ensure fuse caps and clip contacts are clean (avoid handling).
4 Locate fuse centrally in contacts before inserting.
*
See Load Wiring Design: VMDLW300 series for details of
voltage sensing point. Available from the‘technical guides’ at
www.multiload.co.uk or by
contacting Multiload.
Dimming Connection
Control by signalling system (0-10V or 1-10V)
The analogue signal is connected to the terminals (N:Fig.1) C1 = 0V
(negative) and C4 = signal (positive): maximum cable size 2.5mm
2
.
In line with the industry standard, VoltMaster requires sink current
capability from the control system. VoltMaster reverts to full
brightness on signal disconnection.
Control by digital signalling (DSI or DALI)
The digital signal is connected to the input terminals on the DSI or
DALI interface situated within the unit.
Manual control
VoltMaster can be controlled by any Multiload RPS3 rotary control
module, which connects to terminals C1, C2 and C3 (N:Fig.1).
Maximum cable size 2.5mm
2
. Several VoltMasters may be
connected to a single module.
Sensing connection
It is imperative that the sensing cable (L:Fig.1) is connected on
installation. Failure to connect this cable will cause the unit to
deliver a reduced fixed secondary voltage to the luminaires.
Connect cable (L:Fig.1) into voltage sensing terminals (B) and other
end to the voltage sensing point. The sensing cable carries 11.8V
(23.6V) RMS and hardly any current.
For multi-outlet, we recommend the sensing cable should be a min
of 1mm
2
(min 10A rating) and its exact length is unimportant.
When the sensing cable is connected to a track, or similar, fed from
the large terminals (H:Fig.1 or Q:Fig.2) we recommend sensing
cables should be minimum 2.5mm
2
. Thinner cable can be used if
suitably protected at the ‘voltage sensing point’*.
VoltMaster functions
Short circuit protection
Single outlet to track, high-wire system or distribution box (Q:Fig.2).
If a short circuit occurs on the output circuit VoltMaster will shut
down to almost zero voltage; monitor output circuit continuously;
restart 10-15 seconds after the short has been corrected.
Each individual terminal pair (A:Fig1) is protected by a 10A (F) fuse.
If a short circuit occurs on one of the outlets, either the fuse will
blow immediately or VoltMaster will shut down for 10-15 secs and
then restart, blowing the fuse in the process which allows the
remaining outlets to resume operation.
Overload protection
If unit is overloaded it will shut down for approx 15 secs, and then
gradually ramp the lamps up towards the set brightness. If the
overload persists this cycle will be repeated until the overload is
removed – when normal operation will be automatically resumed.
Fault Diagnosis
Output showing approx 7V (14V) RMS (reduced brightness):
check that sensing connection is made.
Lamps receiving more than 11.8V (23.6V)RMS: check that
sensing cable is connected to correct voltage sensing point.
Lamps look off: 1. Check mains supply to unit. 2. Check for output
short circuit: disconnect output connections in turn, until at some
point lamps should relight. Remove short circuit on relevant load
before reconnection. If lamps do not light at all, contact Multiload.
Lamps at very dim level (dimming units only): check dimming
signal: disconnect all connections to C1 C2 C3 C4 – if sensing
cable is still connected then lamps should show full brightness –
reconnect correct dimming signal.
Lamps continually tripping off and slowly ramping up after approx
15 ses: check for overload: check lamp wattages and number of
lamps connected.
Multiload Technology Limited 2 Rosemont Road Hampstead London NW3 6NE Telephone 020 7794 9152 www.multiload.co.uk
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